--- title: "Pallet Flow Rack in Louisville, KY | Layout & Install" url: https://louisvillepalletracks.com/service-area/louisville/pallet-flow-rack description: "Pallet Flow Rack priced by the position, not the pallet — delivery staged around your dock. Serving Riverport. Call (502) 521-1485." lang: en --- Image: Pallet Flow Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/pallet-flow-hero-DopNMGK8.jpg) Louisville, Kentucky # Pallet Flow Rack in Louisville, KY If your Louisville operation is dealing with a mixed manufacturing-and-distribution floor fighting over the same square footage, that is a storage design problem, not a leasing problem. Pallet Flow Rack is built for exactly that situation — it turns the unused clear height in a Riverport building into working pallet positions instead of aisle. We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on gravity lanes loaded on one side and picked on the other, then hand your Louisville team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the pallet flow rack for Louisville. (502) 521-1485 ## Why Louisville Warehouses Work With Us Louisville operators mixing third-party logistics with e-commerce fulfillment usually need one part of the floor dense and another part fully selective. That split is exactly where pallet flow rack tends to earn its keep near Outer Loop. That is part of why pallet flow rack fits Louisville operations: lane pitch calculated for the pallet weights you actually run. A short design consult tells you quickly whether that tradeoff works for your SKUs, or whether another system carries more of the load in a Riverport footprint. We also keep the Louisville pallet flow rack layout on file, so adding a bay next year or extending a row does not start from scratch. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Pallet flow rack lanes with gravity rollers installed (https://louisvillepalletracks.com/assets/pallet-flow-rack-2-IPjxgmn1.jpg) Image: Flow racking system loaded with pallets at the pick face (https://louisvillepalletracks.com/assets/pallet-flow-hero-DopNMGK8.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Riverport, Bluegrass Industrial Park, Outer Loop, Poplar Level. Third-party logistics E-commerce fulfillment Bourbon and beverage Manufacturing Auto parts distribution ## How Pallet Flow Rack Works Load one side, pick the other, and let gravity enforce first in, first out. 1 ### Load end Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle. 2 ### Gravity conveyor Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling. 3 ### Braking and separation Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it. 4 ### Pick end Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock. ## What a Pallet Flow Rack Project Includes The first step is a working list of what has to fit in your Louisville space: pallet sizes, heaviest load, forklift reach, and how many SKUs need direct access versus pallet flow rack depth. Our design team turns that into a CAD layout with pallet flow rack position counts, load capacity per level, and an itemized quote for the Louisville site. Because this system trades on lane pitch calculated for the pallet weights you actually run, we usually model an alternative configuration on the same footprint, so you weigh positions against picking speed with real numbers rather than a sales pitch. Pallet Flow Rack freight is staged to fit Outer Loop access. Experienced installation crews we schedule and manage build from the approved drawing, with the system anchored to the floor, aligned and capacity-tagged. We coordinate phasing around your Louisville operation and keep one contact for later additions. Date-coded food, beverage, and pharmaceutical inventory High-volume SKUs with steady, predictable turns Cold storage where every cubic foot carries a cost Staging finished goods coming off a production line Operations that need FIFO documented, not just assumed Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Pallet Flow Rack Quote for Your Louisville Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Pallet Flow Rack Questions We Hear Most ### What size pallet rack do I need? ### How can I find my building's pallet position count? ### When can my rack system be delivered and installed? ### How much does pallet rack cost? ### Which rack system fits my inventory? ## Other Rack Types We Supply in Louisville ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/louisville ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/louisville/pushback-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/louisville/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/louisville/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://louisvillepalletracks.com/service-area/louisville/carton-flow-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Pallet Flow Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/pallet-flow-rack Pallet Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/pallet-flow-rack Pallet Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/pallet-flow-rack Pallet Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/pallet-flow-rack Pallet Flow Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/pallet-flow-rack Pallet Flow Rack in Bardstown: https://louisvillepalletracks.com/service-area/bardstown/pallet-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Pallet Flow Rack in Louisville? Call (502) 521-1485 or request a quote and we will get a layout started. 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Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions. For your Louisville building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "How can I find my building's pallet position count?", "acceptedAnswer": { "@type": "Answer", "text": "The count depends on clear height, aisle width and the forklift you run. Our free CAD layout gives the exact pallet position count for the proposed configuration before you buy, using your building dimensions and actual pallet profile." } }, { "@type": "Question", "name": "When can my rack system be delivered and installed?", "acceptedAnswer": { "@type": "Answer", "text": "Standard teardrop sizes often quick-ship; high-density systems and non-standard sizes take longer, with lead time confirmed on your quote. 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