--- title: "Carton Flow Shelving in Jeffersontown, KY | Design Consult" url: https://louisvillepalletracks.com/service-area/jeffersontown/carton-flow-rack description: "Carton Flow Shelving near Plantside Drive, with a free layout that shows cost per pallet position up front. Call (502) 521-1485." lang: en --- Image: Carton Flow Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Jeffersontown, Kentucky # Carton Flow Rack for Jeffersontown, Kentucky Warehouses Most distribution and light manufacturing operations in Jeffersontown outgrow the layout before they outgrow the building, usually starting with a mixed manufacturing-and-distribution floor fighting over the same square footage. Carton Flow Rack is the system we reach for when the floor is full but the air above Plantside Drive racks is not. We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on restocking from the back aisle so the pick line keeps moving, then hand your Jeffersontown team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the carton flow rack for Jeffersontown. (502) 521-1485 ## Why Jeffersontown Warehouses Work With Us Jeffersontown operators mixing distribution with light manufacturing usually need one part of the floor dense and another part fully selective. That split is exactly where carton flow rack tends to earn its keep near Blankenbaker Access. As part of Warehouse Equipment & Supplies Co., we have designed storage for distribution and medical supply operators around Plantside Drive since 1997 — enough history that lane widths set from your case list, not a standard bay rarely surprises us mid-project. You also get one point of contact for the whole Jeffersontown carton flow rack project. The same person who draws the layout quotes the steel, schedules delivery around your Bluegrass Industrial Park dock, and plans future additions. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Carton flow rack with gravity wheel beds and case lanes (https://louisvillepalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Bluegrass Industrial Park, Plantside Drive, Blankenbaker Access, Ruckriegel Parkway. Distribution Light manufacturing Medical supply Printing and packaging ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes A carton flow rack quote for Jeffersontown starts from measurements, not assumptions — clear height, column spacing, dock access, pallet weights, and which SKUs turn daily versus monthly. Our design team turns that into a CAD layout with carton flow rack position counts, load capacity per level, and an itemized quote for the Jeffersontown site. Because this system trades on lane widths set from your case list, not a standard bay, we usually model an alternative configuration on the same footprint, so you weigh positions against picking speed with real numbers rather than a sales pitch. Carton Flow Rack freight is staged to fit Blankenbaker Access access. Experienced installation crews we schedule and manage build from the approved drawing, with the system anchored to the floor, aligned and capacity-tagged. We coordinate phasing around your Jeffersontown operation and keep one contact for later additions. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Carton Flow Rack Quote for Your Jeffersontown Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### Will new rack connect to the system I already have? ### How does lift-truck type affect aisle width? ### Do you install pallet rack? ### How do you determine rack load capacity? ### Which rack dimensions fit my pallets? ## Other Rack Types We Supply in Jeffersontown ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/jeffersontown ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/jeffersontown/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://louisvillepalletracks.com/service-area/jeffersontown/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/jeffersontown/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/jeffersontown/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Carton Flow Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/carton-flow-rack Carton Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/carton-flow-rack Carton Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/carton-flow-rack Carton Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/carton-flow-rack Carton Flow Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/carton-flow-rack Carton Flow Rack in Bardstown: https://louisvillepalletracks.com/service-area/bardstown/carton-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Jeffersontown? Call (502) 521-1485 or request a quote and we will get a layout started. 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Send photos of the upright face, beam connector and any label so we can identify matching components before you order. For your Jeffersontown building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "How does lift-truck type affect aisle width?", "acceptedAnswer": { "@type": "Answer", "text": "Aisle width is set by the lift truck: counterbalance trucks need approximately 12–13 feet, reach trucks 8–10 feet, and very-narrow-aisle equipment 5–6 feet. We confirm the requirement against your truck and load; aisle width has a major effect on storage density." } }, { "@type": "Question", "name": "Do you install pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout." } }, { "@type": "Question", "name": "How do you determine rack load capacity?", "acceptedAnswer": { "@type": "Answer", "text": "There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques." } }, { "@type": "Question", "name": "Which rack dimensions fit my pallets?", "acceptedAnswer": { "@type": "Answer", "text": "For standard 48-inch-deep pallets, 42-inch-deep uprights are the usual starting point; common beam lengths are 96 inches for two 40-inch pallets, 108 inches, and 144 inches for three. Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions." } } ] } ] ```