--- title: "Flow Racking Systems in Bardstown, KY | Design & Supply" url: https://louisvillepalletracks.com/service-area/bardstown/pallet-flow-rack description: "Ask about pallet flow rack for your Bardstown building — one point of contact from layout through installation. Call (502) 521-1485." lang: en --- Image: Pallet Flow Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/pallet-flow-hero-DopNMGK8.jpg) Bardstown, Kentucky # Pallet Flow Rack Layouts for Bardstown, KY An older riverfront building that was never laid out for modern pallet loads is the most common reason Bardstown warehouses call us. Pallet Flow Rack addresses that directly, reclaiming the positions a typical distilling and bottling layout in this market never uses. We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on FIFO rotation your team can document, not just intend, then hand your Bardstown team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the pallet flow rack for Bardstown. (502) 521-1485 ## Why Bardstown Warehouses Work With Us Warehouses in and around Bloomfield Road corridor tend to be constrained by something specific: limited clear height, tight columns, or a dock that will not take a full truck at once. Those details decide a Bardstown design, not a standard drawing. As part of Warehouse Equipment & Supplies Co., we have designed storage for distilling and bottling and food production operators around Bloomfield Road corridor since 1997 — enough history that five to twenty pallets deep behind a single pick face rarely surprises us mid-project. You get a direct answer on a Bardstown pallet flow rack revision, delivery timing confirmed on your quote, and a component list kept on file for expansion. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Pallet flow rack lanes with gravity rollers installed (https://louisvillepalletracks.com/assets/pallet-flow-rack-2-IPjxgmn1.jpg) Image: Flow racking system loaded with pallets at the pick face (https://louisvillepalletracks.com/assets/pallet-flow-hero-DopNMGK8.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Bardstown Industrial Park, Bloomfield Road corridor, Springfield Road area, Downtown Bardstown. Distilling and bottling Packaging and co-packing Food production Manufacturing ## How Pallet Flow Rack Works Load one side, pick the other, and let gravity enforce first in, first out. 1 ### Load end Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle. 2 ### Gravity conveyor Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling. 3 ### Braking and separation Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it. 4 ### Pick end Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock. ## What a Pallet Flow Rack Project Includes Every Bardstown pallet flow rack project begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. That Bardstown conversation happens over the phone and usually takes about fifteen minutes. From there our design team produces a CAD pallet flow rack layout showing positions, elevations, and aisle widths for your Bardstown floor plan, plus an itemized quote so you see cost per pallet position. Where it helps, we price a second configuration on the same plan, with five to twenty pallets deep behind a single pick face, so the tradeoff between density and access is a number instead of an opinion. Load ratings for each pallet flow rack level are documented in the Bardstown drawing, not guessed in the field. Pallet Flow Rack freight is staged to fit Springfield Road area access. Experienced installation crews we schedule and manage build from the approved drawing, with the system anchored to the floor, aligned and capacity-tagged. We coordinate phasing around your Bardstown operation and keep one contact for later additions. Date-coded food, beverage, and pharmaceutical inventory High-volume SKUs with steady, predictable turns Cold storage where every cubic foot carries a cost Staging finished goods coming off a production line Operations that need FIFO documented, not just assumed Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Pallet Flow Rack Quote for Your Bardstown Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Pallet Flow Rack Questions We Hear Most ### Will new rack connect to the system I already have? ### How does lift-truck type affect aisle width? ### Do you install pallet rack? ### How do you determine rack load capacity? ### Which rack dimensions fit my pallets? ## Other Rack Types We Supply in Bardstown ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/bardstown ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/bardstown/pushback-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/bardstown/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/bardstown/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://louisvillepalletracks.com/service-area/bardstown/carton-flow-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Pallet Flow Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/pallet-flow-rack Pallet Flow Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/pallet-flow-rack Pallet Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/pallet-flow-rack Pallet Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/pallet-flow-rack Pallet Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/pallet-flow-rack Pallet Flow Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/pallet-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Pallet Flow Rack in Bardstown? Call (502) 521-1485 or request a quote and we will get a layout started. 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Send photos of the upright face, beam connector and any label so we can identify matching components before you order. For your Bardstown building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "How does lift-truck type affect aisle width?", "acceptedAnswer": { "@type": "Answer", "text": "Aisle width is set by the lift truck: counterbalance trucks need approximately 12–13 feet, reach trucks 8–10 feet, and very-narrow-aisle equipment 5–6 feet. We confirm the requirement against your truck and load; aisle width has a major effect on storage density." } }, { "@type": "Question", "name": "Do you install pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout." } }, { "@type": "Question", "name": "How do you determine rack load capacity?", "acceptedAnswer": { "@type": "Answer", "text": "There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques." } }, { "@type": "Question", "name": "Which rack dimensions fit my pallets?", "acceptedAnswer": { "@type": "Answer", "text": "For standard 48-inch-deep pallets, 42-inch-deep uprights are the usual starting point; common beam lengths are 96 inches for two 40-inch pallets, 108 inches, and 144 inches for three. Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions." } } ] } ] ```