--- title: "Carton Flow Shelving in Bardstown, KY | Louisville Racks" url: https://louisvillepalletracks.com/service-area/bardstown/carton-flow-rack description: "We design, price, and schedule carton flow systems for distilling and bottling and packaging and co-packing operations in Bardstown. Call (502) 521-1485." lang: en --- Image: Carton Flow Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Bardstown, Kentucky # Carton Flow Rack Layouts for Bardstown, KY Warehouses near Bardstown Industrial Park keep hitting the same wall: an older riverfront building that was never laid out for modern pallet loads. Carton flow systems is one of the more direct ways for a Bardstown building to add capacity without touching the envelope. With restocking from the back aisle so the pick line keeps moving on the table, the packaging and co-packing operations we work with near Bloomfield Road corridor usually want cost per pallet position, not a lump sum. That is what the carton flow rack layout and itemized quote for a Bloomfield Road corridor building show. Call (502) 521-1485 to start one for Bardstown. (502) 521-1485 ## Why Bardstown Warehouses Work With Us No two buildings near Bardstown Industrial Park carry the same combination of clear height, aisle width, and floor loading, which is why we draw every Bardstown layout to the site instead of pulling one off a shelf. We have been laying out carton flow rack for distilling and bottling and packaging and co-packing operations in the Bardstown market as part of Warehouse Equipment & Supplies Co. since 1997, and lane widths set from your case list, not a standard bay is the carton flow rack fit question we work through with your Bardstown team before quoting. Service does not stop at handoff on a Bardstown job either. If a carton flow rack level needs to move in your Bloomfield Road corridor building or you need another bay, the same team that designed the system answers the phone. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Carton flow rack with gravity wheel beds and case lanes (https://louisvillepalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Bardstown Industrial Park, Bloomfield Road corridor, Springfield Road area, Downtown Bardstown. Distilling and bottling Packaging and co-packing Food production Manufacturing ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes We start by understanding the distilling and bottling side of your operation — pallet profile, equipment, clear height, SKU count, throughput — because those inputs decide carton flow rack capacity in a Bardstown Industrial Park building long before steel is quoted. Then you get the carton flow rack drawing for your Bardstown Industrial Park building: pallet positions, beam or rail elevations, aisle centerlines, and total capacity, priced line by line with beam capacity noted at every level. We often show two versions of the same Bardstown floor plan — lane widths set from your case list, not a standard bay — so you compare storage against throughput before choosing. Carton Flow Rack lead time is confirmed on your quote, and delivery is scheduled around your Bardstown receiving hours. Experienced installation crews we schedule and manage build to the drawing, with the system anchored to the floor, aligned and capacity-tagged. Your team gets a documented layout for future additions. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Carton Flow Rack Quote for Your Bardstown Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### Who schedules and manages rack installation? ### How much weight can pallet rack hold? ### How do I choose frame depth and beam length? ### How much pallet storage will my layout hold? ### How long does it take to get and install pallet rack? ## Other Rack Types We Supply in Bardstown ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/bardstown ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/bardstown/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://louisvillepalletracks.com/service-area/bardstown/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/bardstown/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/bardstown/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Carton Flow Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/carton-flow-rack Carton Flow Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/carton-flow-rack Carton Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/carton-flow-rack Carton Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/carton-flow-rack Carton Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/carton-flow-rack Carton Flow Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/carton-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Bardstown? Call (502) 521-1485 or request a quote and we will get a layout started. 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We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout. For your Bardstown building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "How much weight can pallet rack hold?", "acceptedAnswer": { "@type": "Answer", "text": "There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques." } }, { "@type": "Question", "name": "How do I choose frame depth and beam length?", "acceptedAnswer": { "@type": "Answer", "text": "For standard 48-inch-deep pallets, 42-inch-deep uprights are the usual starting point; common beam lengths are 96 inches for two 40-inch pallets, 108 inches, and 144 inches for three. Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions." } }, { "@type": "Question", "name": "How much pallet storage will my layout hold?", "acceptedAnswer": { "@type": "Answer", "text": "The count depends on clear height, aisle width and the forklift you run. Our free CAD layout gives the exact pallet position count for the proposed configuration before you buy, using your building dimensions and actual pallet profile." } }, { "@type": "Question", "name": "How long does it take to get and install pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Standard teardrop sizes often quick-ship; high-density systems and non-standard sizes take longer, with lead time confirmed on your quote. Installation time depends on bay count and site readiness, and we coordinate the sequence around your receiving and picking schedule." } } ] } ] ```